top of page

How Premium Cigars are made...



On average, it takes a minimum of nine months of extensive training to acquire the necessary skills to manufacture hand-rolled premium cigars, although it may take rollers years to develop the expertise and intricate craftsmanship to manufacture cigars of the highest quality.


Fitted with their own spacious workspaces and a selection of leaves, the expert roller must be able to leverage their experience and knowledge to identify the perfect combination of leaves to ensure the premium status of the final product, thus satisfying their demanding consumers’ expectations.


Using a specialist “chaveta” knife the roller ensures, without mechanical assistance, all natural irregularities are removed before finishing the final cigar by wrapping the outer leaf tightly around the binder three and a half times, cutting a small round piece out of a different wrapper leaf and attaching it to the end of the cigar using natural vegetable paste.





Source: https://cigars-europe.eu/production-of-cigars/



Comments


bottom of page